Mobile Fume Collector.

In large-scale industrial manufacturing, implementing a centralized fume extraction system is often considered the standard. However, structural limitations and existing facility infrastructure can make traditional ducted systems impossible to install without significant downtime.

This case study examines a 630-square-meter welding facility that successfully bypassed complex installation hurdles by deploying the LW-S-M1201 Industrial Fume Extractor.

Project Profile: The 630Square Meters Challenge

The client operated a high-capacity welding workshop with the following dimensions and requirements:

• Total Working Area: 630 ㎡

• Primary Contaminant: Metal Welding Fume (fine metallic oxides)

• Equipment Selected: Mobile Fume Collector Model LW-S-M1201

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The Constraint: Infrastructure Conflict

The workshop was already equipped with an extensive network of overhead gas, water, and power pipelines. Installing a traditional centralized dust collection system would have required:

1. Cutting or rerouting existing pipes.

2. Significant structural modifications to the ceiling.

3. Extensive production shutdowns during the installation phase.

To maintain "business as usual" while protecting worker health, the facility required a solution that offered zero-impact installation.

Why the LW1201L Mobile Fume Collector Was the Ideal Solution

After a thorough site analysis, the LW-S-M1201 Industrial Fume Extractor was selected for its ability to provide high-efficiency filtration without the need for fixed ducting.

1. Total Operational Flexibility

Unlike fixed hoods, the mobile fume collector can be repositioned across the $31.5m \times 20m$ floor at a moment's notice. This is critical for workshops that handle large workpieces where the welding point moves frequently.

2. Plug-and-Play Installation

The LW1201L removes the barrier of complex engineering. It bypasses the need for ductwork design and professional installation teams. By simply connecting to a standard power source, the unit becomes immediately operational.

3. Strategic Space Optimization

In a crowded 630 ㎡ factory, floor space is at a premium. The compact footprint of the mobile unit allows it to be tucked between workstations or moved out of the way during material transport, a feat impossible for bulky centralized units.

4. Universal Process Adaptability

Whether the facility is performing MIG, TIG, or Stick welding, the LW-S-1201 is designed to handle various thermal smoke and dust profiles, providing a future-proof solution as production needs evolve.

Customer Evaluation and Performance Results

Upon delivery of the LW1201L units, the client conducted a rigorous multi-point inspection and performance test.

• Physical Integrity: A full audit of the exterior and internal components (including filter cartridges and suction arms) confirmed that the units arrived in perfect condition with zero damage or missing parts.

• Operational Readiness: The "Easy Installation" promise was fulfilled, as the units were powered on and integrated into the workflow within minutes of arrival.

• Performance Feedback: Initial testing showed immediate smoke capture at the source, preventing the 630㎡ workshop from developing the "haze" common in large-scale welding facilities.

Conclusion: A New Standard for Large Workshops

This project proves that for large-scale facilities with existing infrastructure, the Industrial Fume Extractor of choice is often a mobile one. The LW1201L provided this client with the perfect balance of high-efficiency fume capture and zero-disruption installation, ensuring a safe work environment without sacrificing factory uptime.

Are you facing facility constraints that prevent traditional dust collection? Contact our engineering team to see if the LW1201 Mobile Fume Collector is the right fit for your workshop.